
Custom Profiles
Custom Profiles is a made-to-order closed-cell polyethylene foam extrusion service from Thermotec, an Australian manufacturer operating since 1987. Thermotec produces foam profiles in custom cross-sections to suit thermal insulation, acoustic, building, protective packaging, and industrial applications where standard shapes are not adequate.
Specifications
- Material: Closed-cell polyethylene (PE) foam
- Available forms: Tube, rod, sheet, net, and custom extruded profiles
- Customisable properties: Elasticity, tensile strength, compressive strength, heat resistance, fire performance
- Manufacture: Australian-made, Sydney facility
- Minimum response time for custom enquiries: 48 hours
Applications
Custom profiles are used across insulation, building, acoustic, protective packaging, bedding, leisure, toy, consumer, and manufacturing industries. Common building applications include debonding foam, sealant backing rod, pipe sleeves, expansion joint fillers, and acoustic isolation strips, where a standard profile shape does not match the geometry of the detail being treated.
Frequently asked questions
What foam materials can be used for custom profiles?
Thermotec manufactures custom profiles from closed-cell polyethylene foam, with the ability to modify material characteristics including elasticity, compressive strength, heat resistance, and fire performance to suit specific project requirements.
How do I enquire about a custom profile?
Contact Thermotec with details of your existing product or project requirement; the company aims to respond within 48 hours.
If you have any questions, you are always welcome to contact us. We'll get back to you as soon as possible, within 24 hours on weekdays.
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Shipping Information
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Customer Support
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FAQ’s
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Contact Us
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FAQs
What is your return policy?
All refunds and returns are determined by the manufacturer's terms of sale. Change-of-mind refunds are not accepted, but all valid warranty claims will be managed by AKA Acoustics in compliance with consumer law.
How long will it take to receive my order?
Freight lead times will be provided upon order confirmation. Standard items typically ship within 4–6 weeks, while custom orders may take 6–12 weeks.
Is my payment information secure?
Yes, all payments are securely processed through Stripe and are protected under their Terms of Service. AKA Acoustics do not store any payment information ourselves.
How are freight costs calculated?
Freight costs are determined at the time of quotation to ensure accurate pricing based on your specific order. For any questions, please email sales@akaacoustics.com
How can I contact support?
For account inquiries, email accounts@akaacoustics.com. For order support, email sales@akaacoustics.com.

